Dr. Universe: How is ice cream made? – Israel, 7

This updated Ask Dr. Universe column originally published July 7, 2016.Dear Israel,It just so happens that July is National Ice Cream Month. To celebrate, I decided to whip up some homemade ice cream. You can try it at home, too.

Put milk, sugar and vanilla into a freezer bag and seal it up tight. Fill another gallon freezer bag with ice and rock salt. Place the liquid mix bag inside the bag of ice and give it a good long shake. Some scientists might call this part “agitating.” After five minutes or so, you’ll notice the liquid mix in your bag becomes solid. Then you can dig in with a spoon.

After making my own homemade tuna-flavored ice cream, I decided to take a trip to the Washington State University Creamery to see how the professionals make ice cream for Ferdinand’s Ice Cream Shoppe.

I met up with our friend John Haugen, the creamery manager. Each year at the WSU creamery, students make more than 18,000 gallons of ice cream. That’s a lot of scoops.

Just like our ice cream-in-a-bag recipe, their recipe uses a mix of milk, cream and sugar. It’s frozen in a way to prevent crystals from forming and incorporates enough air to make it soft. At the creamery, milk flows through pipes into big stainless steel tanks that have been specially engineered.

Members of the Cooperative University Dairy Students (CUDS) club at Washington State University feed and monitor their cows at Knott Dairy Farm in Pullman.
© 2020 Washington State University.

The milk the creamery uses comes from cows on Knott Dairy Farm. They’re cared for by students.

The students add a bit of fat to the mix in the form of cream, which gives the ice cream a smooth texture. When the fat mixes with air, it helps create small pockets in the ice cream. It makes the texture smoother. In fact, a scoop of ice cream is about half air.

When making ice cream, we need to keep the ingredients blended together. With all the liquids going in the vat, we also add a few solids like dry milk, followed by sugar. Then, we heat it up to 155 degrees to pasteurize the milk and kill any bad bacteria that might have snuck into the mix.

We also don’t want the cream to rise to the top or different parts to separate. This is where we add in what’s called an emulsifier. One of the original emulsifiers that did the trick was actually egg.

We also want to keep the ice cream from getting too many ice crystals. So, we add in a bit of carrageenan, a kind of seaweed. But it’s just a tiny bit. It helps keep the ice cream from forming those tiny ice crystals.

The liquid goes through a homogenizer, forcing the mix through a small opening and breaking down milk fats into smaller pieces to make the ice cream even smoother.

Finally, the mix goes through a specially engineered machine to bring the temperature down. Then it gets sent through a freezing barrel and packed into boxes. The best part of the job is eating the ice cream, Haugen adds.

That sounds pretty cool to me.

Sincerely,Dr. Universe